Accelerate Your Battery Materials Production from Pilot to Commercial Scale
25+ years experience helping battery materials manufacturers secure $250M+ in funding. Expert rare earth processing, synthetic graphite production, and techno-economic feasibility studies from the team that developed the first non-Chinese anode production flowsheet.
No obligation • Response within 24 hours
Battery Materials Scale-Up Consulting & Rare Earth Processing Services
Leading critical minerals consultant offering comprehensive lithium-ion battery consulting services with expertise in anode materials process optimization and digital process twin development .
Battery Materials Scale-Up Consulting
Complete scale-up services from laboratory to commercial production. Expert guidance through pilot plant design, process optimization, and manufacturing scale-up for battery materials including synthetic graphite and anode materials.
- Pilot to commercial scale transition
- Process yield optimization
- Capital cost reduction strategies
Rare Earth Processing Consultant
Specialized rare earth element processing expertise with focus on non-Chinese supply chain development. Design and optimize extraction, separation, and purification processes for critical minerals.
- Alternative supply chain strategies
- Process flowsheet development
- Environmental compliance planning
Techno-Economic Feasibility Study Consultant
Comprehensive techno-economic analysis for battery materials and critical minerals projects. Detailed financial modeling, market assessment, and investment-grade feasibility studies.
- NPV and IRR calculations
- Market demand forecasting
- Risk assessment and mitigation
Advanced Technical Consulting Services
Specialized expertise in SysCAD process modelling services , pilot plant design consulting , and QA/QC implementation for battery materials production.
Digital Process Twin Development Service
Create advanced digital twins of your production processes using SysCAD and other simulation tools. Optimize operations, reduce risks, and accelerate scale-up timelines.
SysCAD Process Modelling Services
Expert SysCAD modelling for mineral processing and battery materials production. Complete mass and energy balance, equipment sizing, and process optimization.
Anode Materials Process Optimization Consulting
Optimize synthetic graphite and silicon-graphite anode production processes. Improve yield, reduce costs, and meet strict OEM specifications.
Pilot Plant Design Consulting
Complete pilot plant design services from concept to commissioning. Equipment specification, layout optimization, and scale-up strategy for battery materials.
QA/QC Implementation & Project Management Services
Comprehensive QA/QC implementation consulting , OEM testing protocol development , and stage-gate project management for battery projects .
QA/QC Implementation Consulting
Establish robust quality systems meeting ISO standards and OEM requirements. Statistical process control, sampling protocols, and certification preparation.
OEM Testing Protocol Development
Develop and implement testing protocols aligned with major battery OEM specifications. Ensure product qualification and approval for Tier 1 suppliers.
Stage-Gate Project Management
Structured stage-gate methodology specifically adapted for battery materials projects. Risk mitigation, milestone tracking, and investment decision support.
R&D Facility Design & Material Characterization
Expert R&D facility design consultant services and comprehensive battery material characterization services for complete project support.
R&D Facility Design Consultant Services
Laboratory Design
- Equipment specification and layout
- Safety systems and compliance
- Workflow optimization
- Budget planning and phasing
Pilot Facility Planning
- Scale-up equipment selection
- Utilities and infrastructure
- Environmental controls
- Commissioning support
Battery Material Characterization Services
Physical Characterization
- XRD crystallography analysis
- SEM/TEM microscopy
- BET surface area measurement
- Particle size distribution
Electrochemical Testing
- Half-cell and full-cell testing
- Capacity and rate capability
- Cycle life evaluation
- Safety testing protocols
Synthetic Graphite Production Consulting Excellence
With China controlling 97% of global graphite processing, developing alternative supply chains is critical. Our synthetic graphite production consulting helps you establish independent, scalable production capabilities.
Process Development
Graphitization optimization, precursor selection, and yield improvement strategies
Cost Reduction
Energy optimization, raw material sourcing, and operational efficiency
Market Entry
OEM qualification, supply agreements, and strategic partnerships
Why Hire Delta3CoreTec as Your Critical Minerals Consultant?
25
Years of Experience
$250M+
Funding Secured
100+
Technical Publications
16
Patents Awarded
Trusted By Industry Leaders
Delta3CoreTec's expertise in battery materials scale-up was instrumental in securing our DOE funding. Their techno-economic analysis and process optimization recommendations gave our investors the confidence they needed.
— Battery Materials Startup CEO
Series B Funded Company
Exclusive Investor Portal
Access proprietary techno-economic analysis reports, detailed technical assessments, and investment opportunities in battery materials and rare earth processing projects.
Access Investor PortalSecure login required • Updated regularly with latest developments
Real-Time Battery Materials Market Intelligence
Access comprehensive market data for synthetic graphite, anode materials, cathode components, and rare earth elements. Make informed decisions with our interactive dashboard featuring pricing trends, supply chain analysis, and techno-economic indicators.
Updated weekly with data from BAIINFO and industry sources • Includes China export analysis
Frequently Asked Questions
How do I hire a critical minerals consultant?
Schedule a confidential consultation through our online booking system. We'll discuss your specific needs in battery materials, rare earth processing, or synthetic graphite production and provide a customized consulting proposal.
What does battery materials scale-up consulting include?
Our scale-up consulting covers pilot plant design, SysCAD process modeling, digital twin development, equipment specification, process optimization, QA/QC implementation, and techno-economic analysis from laboratory to commercial production.
Do you provide rare earth processing consultant services outside China?
Yes, we specialize in developing non-Chinese rare earth supply chains. Our expertise includes alternative sourcing strategies, process development for various ore types, and establishing processing capabilities in North America, Europe, and Australia.
What is included in your techno-economic feasibility studies?
Our TEA services include detailed capital and operating cost estimates, market analysis, financial modeling (NPV, IRR, payback), sensitivity analysis, risk assessment, and investment-grade documentation for securing funding.
How long does pilot plant design consulting typically take?
Pilot plant design typically takes 3-6 months depending on complexity. This includes process design, equipment specification, P&ID development, 3D layout, safety analysis, and commissioning support.
Ready to Accelerate Your Battery Materials Project?
Book a free 30-minute consultation to discuss your scale-up challenges, techno-economic analysis needs, or rare earth processing requirements.
Confidential • No obligation • Response within 24 hours
Having trouble booking? Email us directly