Battery Materials Scale-Up Consulting Services
Expert pilot plant design consulting , SysCAD process modelling , and digital process twin development for battery materials and critical minerals projects
Comprehensive Battery Materials Consulting Services
From pilot plant design to commercial production, we provide end-to-end battery materials scale-up consulting with expertise in anode materials process optimization , synthetic graphite production , and QA/QC implementation .
Pilot Plant Design Consulting
Complete pilot plant design services from conceptual design through detailed engineering and commissioning support.
- Process flow diagram (PFD) development
- Equipment specification and sizing
- P&ID development
- 3D layout and facility planning
- Safety and environmental compliance
Timeline: 3-6 months
Get Quote →SysCAD Process Modelling Services
Advanced process simulation using SysCAD for mineral processing and battery materials production optimization.
- Complete mass and energy balance
- Process flowsheet optimization
- Equipment performance modeling
- Scale-up calculations
- Scenario analysis and sensitivity
25+ years SysCAD expertise
Learn More →Digital Process Twin Development
Create comprehensive digital twins of your production processes for real-time optimization and predictive maintenance.
- Real-time process simulation
- Predictive analytics integration
- Virtual commissioning
- Operator training systems
- Continuous optimization
ROI: 3-5x in first year
Start Project →Anode Materials Process Optimization
Specialized consulting for synthetic graphite and silicon-graphite anode materials production optimization.
- Graphitization process optimization
- Coating and surface treatment
- Particle size optimization
- Yield improvement strategies
- Energy efficiency enhancement
Up to 30% yield improvement
Optimize Now →QA/QC Implementation Consulting
Establish comprehensive quality systems meeting ISO standards and OEM specifications for battery materials.
- ISO 9001:2015 implementation
- Statistical process control (SPC)
- Testing protocol development
- Laboratory setup and accreditation
- Supply chain quality management
100% OEM compliance rate
Implement QA/QC →Stage-Gate Project Management
Structured stage-gate methodology specifically adapted for battery materials and critical minerals projects.
- Customized stage-gate framework
- Investment decision criteria
- Risk assessment matrices
- Milestone tracking systems
- Go/no-go decision support
Reduce project risk by 40%
Learn Framework →Detailed Service Categories
Process Engineering & Scale-Up Services
Pilot Plant Design Consulting
Our pilot plant design consulting services encompass complete project lifecycle support from conceptual design through commissioning. We specialize in battery materials pilot plants with capacities from 100 kg/day to 10 MT/day.
- Front-end engineering design (FEED)
- Detailed engineering packages
- Vendor package specifications
- Construction management support
- Commissioning and startup assistance
SysCAD Process Modelling Services
Expert SysCAD process modelling for complex mineral processing and battery materials production systems. Our models provide accurate predictions for scale-up and optimization.
- Dynamic process simulation
- Heat and mass balance calculations
- Reaction kinetics modeling
- Multi-phase flow simulation
- Process control strategy development
Digital Process Twin Development Service
Our digital process twin development service creates virtual replicas of your production processes, enabling real-time optimization, predictive maintenance, and risk-free testing of process changes.
50%
Faster troubleshooting
30%
Reduced downtime
25%
Energy savings
Our Consulting Process
Structured approach to deliver results from initial assessment to commercial success
Initial Assessment & Discovery
Comprehensive evaluation of your project requirements, technical challenges, and business objectives. We conduct detailed gap analysis and opportunity assessment.
Strategy Development & Planning
Develop customized consulting strategy including technical roadmap, resource planning, milestone definition, and success metrics.
Implementation & Execution
Active project execution with regular progress reviews, technical problem-solving, and continuous optimization based on real-time data.
Validation & Optimization
Rigorous testing and validation of processes, quality systems, and performance metrics. Continuous improvement implementation.
Scale-Up & Commercialization
Support transition from pilot to commercial production, including technology transfer, training, and ongoing optimization support.
Service Packages
Flexible engagement models tailored to your project needs
Assessment Package
Initial evaluation and roadmap
- Technical gap analysis
- Preliminary feasibility study
- Development roadmap
- Budget estimation
Scale-Up Package
Complete pilot to production
- Pilot plant design
- SysCAD modeling
- Process optimization
- QA/QC implementation
- Techno-economic analysis
Enterprise Package
End-to-end implementation
- Everything in Scale-Up
- Digital twin development
- R&D facility design
- Stage-gate PM framework
- Ongoing optimization
Ready to Scale Your Battery Materials Production?
From pilot plant design to commercial production, our expert consulting services accelerate your journey to market. Schedule a confidential consultation to discuss your specific needs.
Confidential • No obligation • Response within 24 hours